Thermoforming made predictable. AS9100 certified forming plus in-house tooling, rapid prototyping, and FAI documentation. Add CNC trimming, painting, and assembly under one PO. Expect clear timelines, a single point of contact, and repeatable quality from first article to full-rate production.
Have CAD and specs ready
Get a fast technical review and right-sized quote.
Need DFM guidance
Optimize draft, materials, and tooling approach before you cut.
I’m in procurement
ROM in 24–48 hours plus a vendor pack for quick onboarding.
Proof you can ship with
- 80+ years thermoforming complex parts
- Prototype to production under one roof
- Typical ROM in 24–48 hours
- First-article support and documentation
- Program-friendly scheduling and repeatability
Your path from first concept to stable production
Milestones, owners, and dates so there’s no guesswork.
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RFQ in
What you get:
ROM range, feasibility read -
DFM optimization
What you get: Draft guidance, material advice, tooling approach (male/female), risk flags
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Prototype tooling
What you get: Quick-turn tool, sample parts for fit, finish, testing
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FAI and documentation
What you get: First-article review, measurement data, approvals
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Production tooling
What you get: Durable tool, repeatability plan, QC checkpoints
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Launch and scale
What you get: Firm schedule, communication cadence, change control
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Ongoing support
What you get: Sustaining engineering, spares, finish/assembly continuity
Engineer to engineer support that derisks your part
Get manufacturability guidance before tooling so your first article fits and ships.
- Right-first-time tooling with informed male/female selection to avoid re-tools
- Material and thickness guidance to manage thinning and performance in use
- Draft and geometry optimization for clean release and consistent cosmetics
- Assembly planning upfront for paint, fastening, bonding, and sub-assembly
What you can build here
From complex covers to finished assemblies, under one roof.
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Processes: Vacuum forming, pressure forming -
Tooling: In-house design for manufacturability and build -
Sizes and draws: Add max footprint and draw depth ranges -
Materials: ABS, PC, PC/ABS, PMMA, HDPE, Kydex, TPO and more -
Finishes: CNC trim, paint, texture, color match, EMI options (if applicable) -
Assemblies: Bonding, hardware install, multi-part assemblies -
Volumes: Prototype to long-run production -
Docs & Quality: AS9100/ISO 9001:2015, FAI, PPAP on request -
Logistics: Kitting, JIT options, secure portal familiarity
Built for your environment
Industry-specific know-how that accelerates approval and scale.
Aerospace
Repeatability, FAI rigor, documentation control to fit your program cadence.
Industrial & Robotics
Durable housings and sub-assemblies with fast DFM and proto-to-production cadence.
Mass Transit
Impact resistance and finish consistency for fleet-scale rollouts.
Medical & Lab
Clean finishes and documentation readiness for regulated environments.
Automotive & Mobility
Cost-effective covers and enclosures with reliable scale-up plans.
From Startup to Enterprise, Small Runs to Inventory Management, Leading Brands Have Trusted Us Since 1946:
